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Ceramic Strutured Packing

Ceramic Structured Packing consists of many packing units of similar geometric design. Corrugated sheets placed in parallel formcylindrical units called corrugated tower packing. These are a form of highly efficient packing with separating efficiency several times higher than that of loose packing. They have the quality of low-pressure drop, increased operating elasticity, minimum amplifying effect, and maximum liquid treatment compared to loose tower packing.

Chemical composition

SiO2

Fe2O3

CaO

Al2O3

MgO

Other

≥72%

≤0.5%

≤1.0%

≥23%

≤1.0%

2%

Physical property

Index

Value

Specific gravity(g/cm3)

2.5

Water absorption(wt%)

≤0.5

Acid resistance(wt%)

≥99.5

Loss in burn(wt%)

≤5.0

Max. operating Temp.(℃)

800

Crush strength(Mpa)

≥130

Moh’s Hardness(Scale)

≥7

Geometric characteristic

Spec.

Specific surface

(m2/m3)

Bulk density

(kg/ m3)

Void ratio

(%)

Obl. angle

Pressure drop (mmHg/m)

Theo. plate

(m-1)

Hydraulic diameter (mm)

Liquid load (m3/m2h)

Max. Factorm/s (Kg/m3)-1

125Y

125

320

90

450

1.8

1.8

28

0.2-100

3.0

160Y

160

370

85

450

2

2

15

0.2-100

2.8

250Y

250

420

80

450

2

2.5

12

0.2-100

2.6

350Y

350

470

78

450

2.5

2.8

10

0.2-100

2.5

400Y

400

500

75

450

3

3

8

0.2-100

2.0

450Y

450

520

72

450

4

4

7

0.2-100

1.8

550Y

550

620

74

450

5.5

5-6

6

0.18-100

1.4

700Y

700

650

72

450

6

7

5

0.15-100

1.3

100X

100

280

92

300

1.5

1

30

0.2-100

3.5

125X

125

300

90

300

1.8

1.5

28

0.2-100

3.2

160X

160

350

85

300

2

1.8

15

0.2-100

3.0

250X

250

380

80

300

2.5

2.3

12

0.2-100

2.8

350X

350

450

78

300

3

2.5

10

0.2-100

2.6

400X

400

480

75

300

4

2.8

8

0.2-100

2.2

450X

450

500

72

300

4.5

3-4

7

0.2-100

2.0

470X

470

440

75

300

5

5

7

0.2-100

1.8

550X

550

620

74

300

5.5

5-6

6

0.18-100

1.4

700X

700

650

72

300

6

7

5

0.15-100

1.3

Advantage
   High capacity. New tower design may reduce diameter, while renovate old towers may increase capacity significantly.
   High separation efficiency. Since it has much larger specific surface area compared to random packing.
   Low pressure drop, which leads to reduce energy consumption largely.
   Large flexibility, and scale effect is not obvious.
   Suitable for all tower diameters.
   Strong resistance to corrosion of acid and alkali, especially to H2S, naphthenic acid and Cl- .
Applications
   Rectifying organic halide.
   Rectifying and absorbing some corrosive mixtures, which are definitely regulated in pressure drop and theoretic plate number.
   Applied in some towers that contain a large quantity of natural media used to absorb nitric acid and concentrated sulfuric acid, as well as for purifying the air in chemical plants.
   Operating in vacuum conditions at a bottom absolute pressure of 100pa.
   Used in heat exchanger and demisting, or as a catalyst carrier.


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